AURVTN3029
Set up and operate universal measuring systems

This unit describes the performance outcomes required to measure vehicle chassis misalignment, and set up and use a universal measuring system for vehicle chassis and body component repairs. The operator will be able to set up, operate and obtain measurements at pre- and post-repair intervals.The unit involves identifying and confirming work requirements and preparing for work.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.

Application

Work applies to measuring vehicle upper and under-body in three dimensions. It involves the application of skills and knowledge required in using the measuring equipment, including clean-up and documentation at a body repair technician level.

Work requires individuals to demonstrate judgement and problem-solving skills in managing own work activities and contributing to a productive team environment.

Work is carried out according to original equipment manufacturer (OEM) specifications and recommended procedures, and industry codes of practice. Vehicles may include passenger vehicles, heavy vehicle trucks, buses and commercial vehicles.


Prerequisites

Not applicable.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Determine job requirements

1.1. Job specifications and requirements are interpreted and determined from job sheets and work instructions

1.2. Appropriate workplace health and safety (WHS) practices are identified according to WHS, legislative and workplace requirements

1.3. Measurement equipment information is interpreted for correct set-up and operation

1.4. Vehicle chassis specifications are obtained from OEM or other recognised industry agencies

2. Plan and prepare work

2.1. OEM processes and specifications are read and incorporated into the development of a repair plan

2.2. Vehicle specifications and recommended repair procedures are sourced using the internet or repair manuals

2.3. Equipment and resources are checked for OEM compliance

2.4. Relevant set-up procedures, repair plans, drawings and reference texts are followed according to job instructions

2.5. Work is planned to include equipment set-up and operation to specifications and workplace procedures

2.6. Work area is prepared according to WHS, legislative and workplace requirements

2.7. Potential hazards are identified and prevention measures selected according to workplace procedures

3. Conduct work

3.1. Equipment set-up activities are completed without causing damage to workplace property, vehicles, systems or components

3.2. Measuring system is secured and adjusted to vehicle according to equipment manufacturer recommended procedures

3.3. Vehicle measurements are taken in three dimensions and repairs are carried out according to OEM procedures and workplace quality procedures

4. Clean up work area and maintain equipment

4.1. Waste and scrap are removed following workplace and environmental requirements and procedures

4.2. Equipment and work area are cleaned and inspected for serviceable condition according to workplace procedures

4.3. Faulty equipment is identified and tagged according to workplace policy

4.4. Maintenance activities are completed according to manufacturer and component specifications and workplace procedures

4.5. Measuring equipment is maintained and stored according to workplace procedures

5. Finalise measurement processes

5.1. Pre- and post-repair measurement readings that comply with OEM specifications, industry and workplace standards are recorded

5.2. Vehicle dimensions are recorded for customer, insurance and workplace evidence

5.3. Work completion details are finalised according to workplace procedures

Required Skills

Required skills

communication skills to follow workplace verbal instructions

initiative and enterprise skills to recognise a workplace problem or potential problem and take action

learning skills to identify sources of information, assistance and expert knowledge to expand skills and understanding

literacy skills to:

read and follow information in written job instructions, specifications, standard operating procedures, charts, lists, drawings and other reference documents

obtain and record vehicle specifications and repair procedures

document pre- and post-vehicle measuring results

numeracy skills to interpret, calculate vehicle measuring equipment

planning and organising skills to:

plan measuring equipment set-up

plan own work requirements and prioritise actions to achieve required outcomes and ensure tasks are completed on time

identify risk factors and take action to minimise them

problem-solving skills to:

refer problems outside area of responsibility to appropriate person

seek information and assistance as required to solve problems

self-management skills to:

select and use appropriate universal measuring equipment and tools

recognise own limitations and seek advice

follow workplace policies and documentation, such as industry codes of practice and procedures

technical skills to:

use workplace tools and equipment relating to the set-up and operation of universal measuring systems

use universal measuring equipment correctly

teamwork skills to apply knowledge of own role to complete activities efficiently to support team activities and tasks

Required knowledge

relevant workplace health and safety and environmental regulations and workplace policies and procedures

workplace technical documentation covering procedures, specifications, schedules and work plans or equivalent

workplace quality system documentation covering instructions, procedures, performance indicators and review processes or equivalent

environmental protection requirements relating to the disposal of waste material

established communication channels and protocols

problem-identification and resolution techniques

procedures for operating universal measuring equipment

universal measuring equipment safety requirements

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to workplace operations and satisfy all of the requirements of the performance criteria and required skills and knowledge.

A person who demonstrates competency in this unit must be able to:

comply with relevant legislation, regulations, standards, codes of practice and established safe practices and workplace policies and procedures for managing personal work priorities

maintain working knowledge of current work systems and practices

apply, within scope of own role, the requirements of the job or work role:

set up and operate universal measuring systems

measure upper and under-body

measure three dimensions

measure diamond and twist damage

effectively apply problem-solving techniques

interpret and communicate equipment operational information

employ safe work practices

conduct pre- and post-vehicle measuring processes

use universal measuring system and relevant tools and equipment.

Context of, and specific resources for assessment

Competency is to be assessed in the workplace or a simulated workplace environment that accurately reflects performance in a real workplace setting.

Assessment is to occur:

using standard workplace practices and procedures

following safety requirements

applying environmental constraints.

Assessment is to comply with relevant:

regulatory requirements

Australian standards

industry codes of practice.

The following resources must be made available for the assessment of this unit:

safe work environment

OEM specification

universal measuring equipment

workplace or simulated measuring activity

hand tools.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with the application of required skills and knowledge.

Assessment methods must be by direct observation of tasks and include questioning on required skills and knowledge to ensure correct interpretation and application.

Competence in this unit may be assessed in conjunction with other units which together form part of a holistic work role.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate the needs of diverse clients.

Assessment processes and techniques must be culturally sensitive and appropriate to the language, literacy and numeracy capacity of the candidate and the work being performed.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Workplace health and safety requirements may include:

legislation and regulations

workplace safety policies and procedures

use of personal protective equipment and clothing

use of fire-fighting equipment

first aid equipment

hazard and risk control and elimination

systems covering the use of hazardous materials and substances

manual-handling procedures, including for lifting and carrying.

Legislative requirements may include:

applicable legislation and regulations, including those relating to:

award and enterprise agreements

duty of care

employee relations

environment protection

industrial relations.

Workplace requirements may include:

environmental management: waste disposal, recycling and re-use guidelines

emergency and evacuation procedures

legal obligations

maintenance and storage procedures

WHS requirements

policies and procedures relating to own role and responsibility

procedures for using universal measuring equipment

instruction manuals

quality assurance guidelines

quality and continuous improvement processes and standards

recording and reporting guidelines.

Information may include:

OEM-recommended repair specifications

workplace operating procedures

customer requirements

industry codes of practice

legislation.

Resources may include:

measuring equipment set-up specifications

hand tools

identification of OEM chassis attachment points

job sheets

overhead measuring system

laser measuring system

trammel bar

parallel gauges

mechanical measuring system

computer-aided measuring system

tape measure

working drawings

work instructions

workplace supervisor or trainer

workplace or simulated workplace.

Standards may include:

industry regulations and guidelines

OEM repair guidelines

OEM vehicle specifications

industry codes of practice

WHS legislation

workplace quality procedures.


Sectors

Vehicle Body

Unit sector

Technical – Body


Employability Skills

This unit contains employability skills.


Licensing Information

Not applicable.